We Are Biomass

Biomass offers strategic solutions that is highly optimized and meet stringent industry product development regulations. We build the best process equipment and automate different processes that are economically and environmentally sustainable. Our products meets the specific requirements of clients, SVP, LVP, Insulin, IV fluids, aerosols and many more, where sterility is the key. Fully designed as per regulatory guidelines and user friendly design is our strength.

We provide expert intelligence and tactical solutions to turn process ideas into reality. We believe in providing tailor-made, exclusive customized solutions to our clients with zero defect.

Process Vessels

AUTOCLAVABLE PRESSURE VESSELS

Storage and transfer of products in Biopharmaceutical manufacturing facilities.

CLEANING-IN-PLACE (CIP)

Cleaning the interior surface of vessels, pipes, process equipment's, filters and associated fittings without disassembly

FILTRATION SKIDS

clarification, micro-organism retention

STEAM IN PLACE (SIP)

Sterilizing the interior surface of vessels, pipes, process equipment's, filters and associated fittings without disassembly

BLENDING AND MIXING VESSELS

Preparation, storage and transfer of products in Biopharmaceutical manufacturing facility Provisions provided as per client requirement

MEDIA PREPARATION VESSELS

Preparation of media which promotes the growth of microbes; maintaining of pH to obtain a good yield of the product

FERMENTER

  • Designed for batch , fed batch and continuous operation
  • Capacity range of 10 L to 10000 L
  • Fully automated and semi-automated models
  • DO control through air, oxygen, agitator and nutrient feed
  • Resterilisable zero deadleg valves for sampling and flush boom valves
  • Retractable Sensors for Ph and O2

PROCESS VESSELS

  • Cleanable and Sterilizable in place
  • Boom Driven , Magnetic Mixer and Variable speed control
  • Accurate level control with staged WFI addition
  • Agitator control for minimum batch mixing volume
  • Automatic speed control to avoid dry run of Magnetic agitators.

FILTRATION SKIDS

  • Design that permits sterilization of filter and sterile piping independently
  • Code 25 Adapters enabling use of any standard filters
  • Easy integration with any process equipment
  • Special design for vacuum break and cooling with sterile air

Blending Mixing Vessel

Blending & Mixing vessels are used for the preparation, storage and transfer of products in Biopharmaceutical manufacturing facility. Provisions for monitoring and controlling of various process parameters such as Temperature, pH, Conductivity etc. are provided in these systems, as per client requirement. These Blending and mixing vessels would be connected to Vial/Ampoules Filling station, in a formulation plant.

Salient Features

  • Volumes ranging from 5L to 20000L.
  • Compact skids having low floor space.
  • ASME BPE tubing & fittings .Contact parts comprising of SA 240 Grade SS 316 L and Non-contact parts of SA 240 Grade SS 304.
  • Dead leg and slopes of the pipings are maintained as per the ASME BPE criteria.
  • Orbital welding is done as per ASME BPE standards.
  • Full drain ability of the system is ensured.
  • Alarms & Interlocks are also included as safety features.
  • Control panels are designed and wired in-house by meeting the industrial standards.

CIP System

Cleaning-in-Place (CIP) systems are used for cleaning the interior surface of vessels, pipes, process equipments, filters and associated fittings without disassembly. We provide fully/semi automated & customized / user configurable CIP units for biopharmaceutical and pharmaceutical plants. These would be stand-alone or integrated CIP systems.

Salient Features

  • Operang volumes range according to client requirement
  • Compact skids having low floor space.
  • ASME BPE tubing & fittings. Contact parts comprising of SA 240 Grade SS 316 L and Non-contact parts of SA 240 Grade SS 304.
  • Dead leg and slopes of the pipings are maintained as per the ASME BPE criteria.
  • Orbital welding is done as per ASME BPE standards.
  • Full drain ability of the system is ensured.
  • Alarms & Interlocks are also included as safety features.
  • Control panels are designed and wired in-house by meeting the industrial standards.
PROCESS CONSULTANCY
  • Clear Understanding Of Process & Deliverables
  • Process Consultancy
  • Process Engineering Support
  • Basic Concept
  • Detailed Engineering
DESIGN BUILD
  • Creative Customized Design
  • Tailor Made Solutions
  • Fermenter, Bioreactor, Process Vessels, Filtration Systems
  • Tff Systems BioKill Systems & Decontamination Systems.
AUTOMATION SOLUTION
  • Data Control System Design
  • Automation Architecture
  • Software Development And Computer System Validation
VALIDATION
  • Validation Master Plan
  • IQ and OQ Support
  • Equipment Validation

Why Watermass

At Watermass, we deliver holistic solutions for the regulatory market, where knowledge of market conditions and continuous development go hand in hand. All our projects are based on a holistic approach. We create our sustainable solutions on the basis of technical, economic and user friendly parameters.

Technical Excellence

Deep industry knowledge empowers us to engineer precise solutions for high purity water systems and biopharmaceutical process equipments.

Timely Execution

We pride ourselves on executing projects with unwavering timeliness, ensuring your operations remain on schedule.

Expert Team

Team comprises seasoned Subject Matter Experts and technocrats, bringing qualified insights to every aspect of the project.

Integrated Manufacturing

With an all-encompassing in-house setup, we seamlessly oversee the entire manufacturing process, ensuring seamless coordination.

Cutting-Edge Facility

Equipped with state-of-the-art machinery, our facility embodies innovation, delivering quality products and solutions at the forefront of technology.

One Stop Solution

Our holistic approach covers every phase, from design inception to flawless execution, streamlining the entire process for your convenience.

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